Introduction to Virtual and Augmented Reality in BMW
The BMW Group has been leveraging virtual and augmented reality (VR/AR) technology to reinforce its production processes. This modern approach has been in place for roughly 18 months, with the production academy utilizing AR goggles in training sessions for engine assembly units. The AR technology provides visualizations that guide participants through each process step, offering specific information to make sure a comprehensive understanding.
Enhanced Training with AR
The AR training allows three people to participate concurrently, with a trainer providing quick guidelines and supervising their progress. This is a big improvement over the normal method, where a trainer could only work with one person at a time. Surveys and evaluations have shown that the standard of the AR training is comparable to standard training courses, with no differences in learning success.
Adapting Training Programs
The engine assembly training might be adapted to other screw joint processes using an authoring tool developed for designing training programs. This software enables quick and simple setup of latest training programs. By determining the relevant points of interest on an everyday PC and setting them with assistance from AR goggles, staff can create customized training programs. The software will probably be made available to all interested staff via the self-service portal, promoting widespread adoption and facilitating the creation of tailored training programs.
Quality Control with AR
The use of AR technology also extends to quality control processes. For instance, checking complex parts like press tools for body parts could be a time-consuming task. However, with AR, staff can mount a normal tablet on a tripod, which uses the built-in camera to supply a picture of the tool. An AR application then superimposes this image with the CAD construction data of the tool ordered, allowing staff to confirm whether all production specifications have been implemented. This approach enables early detection of minor deviations, allowing for on-site rework and saving time.
Target/Actual Comparisons
The BMW Group also uses AR applications for goal/actual comparisons at its Munich plant. Specialists utilize pre-series vehicles to ascertain the maturity of construction concepts and the proper installation position of components. The system enables the determination of whether an exhaust system is installed in the proper position and whether all needed parts have been mounted. By visualizing relevant CAD data in mere seconds, staff can mix data from several parts and superimpose it on the camera image of the tablet. An algorithm calculates the best position of individual components in relation to one another, highlighting essential design features.
Conclusion
The integration of virtual and augmented reality technology has revolutionized various facets of the BMW Group’s production processes. From enhanced training and quality control to focus on/actual comparisons, AR has proven to be a worthwhile tool in improving efficiency and accuracy. As the corporate continues to develop and refine its AR applications, it is probably going that we are going to see much more modern uses of this technology in the long run. With its potential to streamline processes, reduce errors, and improve overall quality, AR is poised to play an increasingly essential role within the automotive industry.
