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Augmented reality, or AR for brief, overlays virtual information over a user’s existing natural environment. Sound, graphics and touch feedback are seamlessly integrated to create an enhanced experience.
The information overlaid is very topical and relevant to what the user is doing. It ranges from easy text to instructions for classy surgical procedures. Uses for the technology vary from cell phone apps to aerospace.
Applications of AR in manufacturing
Augmented reality is a really latest concept in manufacturing, with many potential advantages. Manufacturers are beginning to explore these advantages in various applications, for instance:
- Assembly
- Maintenance
- Quality assurance
- Product development
- Training
Assembly
Work instructions are traditionally made available as printed or displayed PDFs. These are sometimes very hard to work through and time consuming to review. As they’re static documents it’s difficult to be sure that they’re kept up so far.
AR allows information from work instructions to be displayed in real time within the operator’s field of view. This eliminates the necessity to seek the advice of documents or other display devices.
Boeing managed to cut back the wire assembly time on their 787-8 airplane by 25%, and reduced assembly errors to just about zero.
At GE Healthcare a study found that it was possible to choose an order 46% faster compared with the usual paper-based process.
Maintenance
AR can allow maintenance crews to discover equipment that needs servicing, in addition to any potential problems. This eliminates guesswork, reduces the danger of breakdowns, and allows for faster and more practical servicing.
ThyssenKrupp uses AR to help with service calls of their products. Technicians can visualize and discover problems ahead of time, and have hands-free, on-site access to technical support. By prioritizing service requests upfront, and having holographic guidance on site, the common length of service calls was reduced by 75%.
Quality assurance
Products may be inspected and visually compared with information provided by the supplier. Any deviating features are highlighted, and defective products may be discarded immediately.
Product features to be inspected and the equipment needed for the inspection may be visually displayed within the operator’s field of view. Results are displayed in real time and may also be recorded within the cloud for future use and evaluation.
Porsche introduced AR in 2016 at their Leipzig vehicle assembly plant. Employees use mobile devices to match an assembled vehicle to the unique design before sending it to the shopper. This ensures they meet high customer quality expectations, save time, and lower your expenses.
Product development
Traditional development of products is a lengthy and resource-intensive process. Several divisions could also be involved, and the method normally requires several instances of back-and-forth communication to debate and resolve design changes.
With AR, the cooperation and collaboration between parties are improved. It is feasible for senior staff to view the event of products in real time and supply invaluable input, eliminating the back-and-forth inherent to traditional processes.
Ford Motor Company uses AR to enhance their product-design phase. Design teams are capable of overlay potential designs onto physical models. The technology also allows for distant operation, so staff can cooperate on the identical project whilst in physically different locations. This allows the team to collaborate higher, work quicker, and improve decision making.
Training
Appropriate application of AR implies that trainees and apprentices may be trained, protected and informed without wasting resources. These novices may be put to work right away, with instructions, manuals and support resources displayed in front of them in any respect times.
Lockheed Martin was capable of reduce the assembly time of their F-35 airplane by 30%. Holographic renderings of parts are displayed in real time, together with instructions on assemble them.
Digitizing workflow further improved Lockheed Martin’s engineering efficiency to a remarkable 96%.
Final thoughts
Autodesk provides a variety of software suitable for AR, VR (virtual reality) and MR (mixed reality). The software may be fully integrated with Autodesk manufacturing software.
The software includes:
- 3ds Max – turn designs into interactive experiences
- Revit Live – turn Revit models into an immersive experience
- VRED – 3D virtual prototyping software for automotive design
- Forge – use cloud services, APIs and SDKs to create data and apps
- Project Play – make interactive 3D presentations and experience them via mobile devices
- Maya LT – 3D animation and modelling software for PC, console, mobile and VR game creators
This article gives only a transient insight into the potential of AR within the manufacturing industry. As the technology continues to grow in popularity and its advantages develop into more apparent, areas of application can even expand.
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